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Compact And Efficient Cold Roll Highway Guardrail Forming Machine W Panel Production

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Compact And Efficient Cold Roll Highway Guardrail Forming Machine W Panel Production

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Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : High Precision Roll Former for Cold-Rolled Steel Highway Guardrail W Panels

Key words : Roll forming process/Highway guardrail/W panel/Guardrail production line

Profile : Highway guardrail panel

Application : Highway safety barrier / Roadside protection / Traffic control / Road safety infrastructure / Highway guardrail installation

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 80mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Compact and Efficient Cold Roll Forming Machine for Highway Guardrail W Panel Production

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is designed for clients in highway safety, infrastructure, and construction industries. It offers space-saving design, high production efficiency, and precision manufacturing, making it ideal for producing durable, high-quality W panels for guardrails.

2. Profile Description

  • The W panel is made from 3-4mm cold-rolled steel, featuring a distinct W-shape for maximum strength. It is widely used in highway safety applications, offering excellent durability and crash protection. The panels are precisely formed, punched, and cut for consistent quality and easy installation.

3. Production Process

  • Decoiler → Guide → Leveling → Hydraulic Punching → Guide → Roll Former → Hydraulic Cutter

  • The steel roll is first uncoiled and guided into the leveling machine, which flattens the steel. After leveling, hydraulic punching creates holes as needed. The steel passes through a guide before entering the roll former, which shapes it. Finally, the hydraulic cutter cuts the panel to the required length.

4. Technical Parameters

Machine Analysis
Decoiler (5T) Unwinds steel rolls, ensuring smooth and efficient feeding.
Leveling Machine Flattens steel sheets to ensure uniformity and high-quality output.
Hydraulic Punching Provides precise hole punching for guardrail panel installation.
Roll Former (18 stations) Forms steel into W panel shape with high precision and durability.
Hydraulic Cutter Cuts panels to required lengths with minimal waste and high accuracy.
PLC Cabinet Controls entire production line, ensuring automated operation.
Hydraulic Station Provides power for hydraulic functions, ensuring smooth operation.
Out Table Collects finished products, allowing smooth transition to next step.

5. Key Focus

  • Compact Design: Integrated leveling and roll forming sections reduce space usage and improve efficiency.

  • High-Precision Punching: Hydraulic punching ensures consistent hole placement for secure guardrail installation.

  • Durable Construction: Suitable for producing high-strength highway guardrails from cold-rolled steel.

6. Production Line Components

Machine Name Quantity
Decoiler 1 set
Guide 1 set
Leveling Machine 1 set
Hydraulic Punching 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

  • We can customize this production line for specific needs, including adjusting the number of forming stations for different panel sizes, incorporating additional punching or cutting features, and tailoring the line's output speed and efficiency to suit specific production volumes. We also offer adjustments in material handling equipment, such as decoiler and hydraulic cutter configurations.

Product Tags:

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